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Manual for Compact Reverse Osmosis System and FRP Vessels Water Treatment Plant

Table of Contents

  1. Introduction
  2. System Overview
    • Compact Reverse Osmosis System
    • FRP Vessels Water Treatment Plant
  3. Components of the Reverse Osmosis System
  4. FRP Water Treatment Vessel
  5. Installation Guidelines
  6. Operation Procedures
  7. Maintenance and Troubleshooting
  8. Safety Precautions
  9. Contact Information

1. Introduction

This manual provides comprehensive guidance on the operation, maintenance, and troubleshooting of the Compact Reverse Osmosis (RO) System and FRP (Fiberglass Reinforced Plastic) Vessels Water Treatment Plant provided by RP Facilities Limited.

2. System Overview

Compact Reverse Osmosis System

The Compact RO System is designed to remove impurities from water, providing high-quality purified water for various applications. It utilizes a series of membranes and pre-treatment processes to ensure optimal performance.

FRP Vessels Water Treatment Plant

The FRP Water Treatment Plant is designed for efficient filtration and purification of water. These vessels are durable, corrosion-resistant, and suitable for various water treatment processes.

3. Components of the Reverse Osmosis System

  • Feed Water Pump: Increases water pressure to facilitate the RO process.
  • Pre-Filters: Removes larger particles and sediments from the feed water.
  • High Pressure RO Pump: Pressurizes water through the RO membrane filters.
  • Reverse Osmosis Membranes: Semi-permeable membranes that separate contaminants from water.
  • Post-Filters and UV Sterilizers Tube: Additional filtration and disinfectants to ensure water quality before distribution (optional).
  • Control Panel: Manages system operations, including pressure and flow rates.
  • Flow Meters: Measure the flow of water through the system.
  • Pressure Gauges: Monitor the pressure at various points in the system.

4. FRP Water Treatment Vessel

Specifications

  • Material: Fiberglass Reinforced Plastic
  • Capacity: Based on specification
  • Dimensions: Based on specification
  • Operating Pressure: Based on specification
  • Applications: Suitable for various filtration processes, including sand filtration, carbon filtration, and more.

Additional Components

  • Vessel Body: Durable and corrosion-resistant structure.
  • Inlet/Outlet Connections: For water flow into and out of the vessel.
  • Storage Tank: Holds the purified water for distribution.
  • Chemical Dosing System: Adds necessary chemicals for membrane cleaning and maintenance.
  • Flushing Bucket: Allows for internal inspection and maintenance.
  • Support Base: Provides stability and support for the vessel.

5. Installation Guidelines

  1. Site Preparation: Ensure the installation site is level and can support the weight of the system.
  2. Electrical Connections: Connect the control panel to the power supply as per the electrical schematics.
  3. Piping Connections: Connect the feed water, permeate, and concentrate lines to the appropriate ports.
  4. Testing: Conduct a thorough check for leaks and ensure all connections are secure.

6. Operation Procedures

  1. Starting the System:

    • Open the feed water valve.
    • Turn on the feed water pump and high pressure RO pump via the control panel.
    • Monitor pressure gauges and flow meters for normal operation.

  2. Monitoring:

    • Regularly check the pressure and flow rates.
    • Observe the quality of the permeate water.
    • Observe good pressure on the water supply into the clean water storage tanks

  3. Shutting Down:

    • Turn off the feed water pump and high pressure RO pump.
    • Ensure your water area is dry and no leakage in the water valves.
    • Ensure the FRP vessels have no leakage or water drains as necessary.

7. Maintenance and Troubleshooting

Routine Maintenance

  • Daily: Check pressure gauges and flow rates.
  • Weekly: Inspect pre-filters, backwash the vessel of the water treatment plant and replace if necessary.
  • Monthly: Replace pre-filters, clean RO membranes and check for scaling.

Troubleshooting

  • Low Output Pressure: Check for clogged filters or low feed water pressure or check RO membranes for clogging.
  • Non functional RO system: Inspect Electrical connections, floating switches, feed water availability, feed water and RO high pressure pump health status and replace faulty components if necessary.
  • Water Quality Issues: Test permeate water quality – TDS and Hardness; and inspect membranes for fouling. Service the FRP Water Treatment Plant and replace RO membranes if necessary.

8. Safety Precautions

  • Always wear appropriate personal protective equipment (PPE) when operating the system.
  • Ensure all electrical connections are secure and comply with local regulations.
  • Be cautious when handling chemicals for the dosing system.

9. Contact Information

For further assistance, please contact RP Facilities Limited:

  • Email: rpfacilities1@gmail.com 
  • Phone: 2348085854001, +2349126835976 
  • Office Hours: 8am – 5pm

This manual serves as a guide for the effective use and maintenance of the Compact Reverse Osmosis System and FRP Vessels Water Treatment Plant. For any additional inquiries or support, please do not hesitate to reach out to us.

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